35 Amp Breaker Wire Size: Unraveling the Mystery

Wire Size for 35 amp Breaker

When it comes to electrical wiring, it's important to choose the right size wire for the job. This is especially true when dealing with higher amperage circuits, such as those that require a 35 amp breaker. Choosing the correct wire size is crucial for safety and efficiency. In this article, we will discuss the factors to consider when determining the appropriate wire size for a 35 amp breaker.

Understanding Wire Ampacity

Before we dive into the specifics of wire size, it's important to understand the concept of wire ampacity. Ampacity refers to the maximum current-carrying capacity of a conductor, such as a wire or cable. It is typically expressed in amperes (amps) and represents the amount of electrical current that can safely flow through a conductor. This is determined by the size and material of the wire, as well as the temperature and environment it will be used in.

What Gauge Wire for 35 Amp Breaker?

Determining the appropriate wire size for a 35-amp breaker involves considering factors such as the length of the circuit, type of wire, ambient temperature, type of load, and voltage. However, for a general recommendation, a 8-gauge copper wire is often used for a 35-amp circuit in typical residential applications.

American Wire Gauge Table

This size chart is one of the most useful tools for determining the appropriate wire size. This chart shows the relationship between wire size and ampacity, making it easy to determine the correct wire size for a specific amperage. 

Breaker
Size
Copper
Wire
Aluminum
Wire
15 Amps 14 Gauge 12 Gauge
20 Amps 12 Gauge 10 Gauge
25 Amps 10 Gauge 8 Gauge
30 Amps 10 Gauge 8 Gauge
35 Amps 8 Gauge 6 Gauge
40 Amps 8 Gauge 6 Gauge
45 Amps 6 Gauge 4 Gauge
50 Amps 6 Gauge 4 Gauge
60 Amps 4 Gauge 3 Gauge
70 Amps 4 Gauge 3 Gauge
100 Amps 2 Gauge 1/0 Gauge
200 Amps 2/0 Gauge 4/0 Gauge

Factors Affecting Wire Size

Several factors influence the selection of the appropriate wire gauge for a 35 amp breaker:

Circuit Length. Longer circuits require larger wire gauge to compensate for voltage drop, ensuring adequate current delivery to the load. The size recommendation on the table above is acceptable for up to 50 feet long. If your length of circuit is longer than that, please consult the experts.

Type of Wire. Copper wire is the most commonly used material due to its excellent conductivity. Aluminum wire, with lower conductivity, requires a larger gauge for the same current capacity. As shown above, 8 AWG for copper material and 6 AWG for aluminum material.

Ambient Temperature. Higher ambient temperatures can reduce the current-carrying capacity of a wire. If you live in hot environments, ask your electrician to consider using a larger wire gauge to prevent overheating. 

Type of Load. Certain types of loads, such as HVAC systems or electric motors, may require larger wire gauges due to their higher starting currents.

Why Correct Wire Size is Important

Using an undersized wire for a 35 amp breaker can lead to several problems, including:

  • Overheating. The wire may overheat, potentially causing insulation breakdown and fire hazards.

  • Voltage Drop. Excessive voltage drop can lead to reduced appliance performance and potential damage to sensitive electronics.

  • Safety Concerns. An overloaded wire poses a safety risk and can increase the likelihood of electrical accidents.

On the other hand, using a wire gauge significantly larger than necessary may not provide any additional benefits and could even be considered overkill. Larger wire gauges are typically more expensive than smaller gauges, which can drive up the overall cost of the project. 

Conclusion

In conclusion, selecting the right wire size for a 35 Amp breaker is crucial for the performance and safety. By considering several other factors that affect the usage, you can ensure an optimized setup that meets the specific requirements of your application. Make informed choices to enjoy a reliable and safe electrical experience.

In Electrician Denver, our certified electricians will gladly help you with all electrical needs. A simple phone call is all it takes, and we'll handle your breaker concerns promptly.



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Your Guide to 200 Amp Circuit Breaker Wire Size | AWG Table